Automatic CNC Cutting Machine for PID PIR PU Duct Panel

Automatic CNC Pre-insulated Duct Cutting Machine​​​​

​The innovative is a 5-axis CNC machine designed and manufactured by UNT, featuring the latest generation of electronic technology. This machine is equipped with a fixed worktable and a mobile gantry driven by brushless mgansg basewthmupleangbladesetsldeontheY-axisbeam also driven by brushless motors.

The UNT machine structure,basement, crossbar, and portals are all made of thick steel carpentry, abundantly ribbed, electro-welded, and subjected to a stress-relieving process. The result of this type of construction is a very rigid and durable system.

The X and Y axis move by means of a precision system of the rack & pinion and gear reducer. The sliding goes on prismatic recirculating linear guiderail coupled to preloaded pads. UNT is equipped with an independent blade head. The blade head has multiple rotational functions at diferent angles and each angle can operate independently. This will significantly reduce the working time and improve the cutting accuracy.

Technical Data Sheets

Cutting accuracy ≤ ±0.1mm, repeat positioning accuracy ≤ ±0.05mm: These are the core indicators of the equipment's superiority, far exceeding the 1-2mm error of traditional manual cutting. They can ensure that the gap between the wind pipe panels is controlled within 0.1mm, eliminating the need for secondary trimming and directly achieving seamless connection, significantly enhancing the air tightness and installation efficiency of the wind pipe products, while avoiding rework and material waste caused by connection errors.

Cutting angle range 5° - 110°: The five-axis cutter head can perform large-angle inclined cutting, directly processing wind pipe bends, trisectors, variable diameters and other irregular components, without the need for secondary tool changes or manual grinding. It completes the processing of complex components in one step, solving the problems of difficult processing of irregular parts and low efficiency in traditional equipment.

Maximum processing speed 30m/min, rapid movement speed 40m/min: The operation efficiency is 5-10 times that of traditional manual cutting. In a single shift of 8 hours, it can process 50-60 standard wind pipe panels, significantly shortening the wind pipe prefabrication cycle and meeting the supply requirements of large-scale engineering projects.

Why Choose UNT PID/PU/PIR Duct CNC Cutter Machine?

(1) Technical Advantages: High precision, high stability, high versatility
Utilizing industry-leading CNC numerical control systems and servo drive technology, the cutting accuracy and repeatability accuracy reach the top level in the industry, capable of meeting the requirements of high-standard duct processing;
Heavy-duty frame design + precise transmission system, the equipment operates smoothly, has a low failure rate, and can achieve 24-hour continuous operation, suitable for large-scale industrial production;
Multifunctional tooling system + wide range of material compatibility, can complete various sheet processing tasks and multiple processing techniques in one step, without the need for multiple machines, saving factory space and equipment investment.

(2) Economic Value: Cost reduction and efficiency improvement, enhanced profit margin
Significantly reduce labor costs, material costs, and rework costs. Based on a medium-sized duct factory, the equipment investment can be fully recovered within 1-2 years, and long-term use can bring continuous cost savings;
Improve production efficiency and order delivery capabilities, be able to undertake more and larger projects, expand the business scale and market share of the enterprise;
Standardized production can improve product quality and brand reputation, helping the enterprise establish a differentiated advantage in the industry competition and enhance product premium capabilities.

(3) Usage Value: Simple operation, convenient maintenance, strong adaptability
User-friendly touch screen operating system + built-in parametric component library, operators with zero basic skills can independently operate after 1-2 days of training, significantly reducing the employment threshold of the enterprise;
Modular design, convenient equipment maintenance, simple replacement of wear parts, and the manufacturer provides comprehensive after-sales technical support, which can quickly solve problems in equipment use;
Customize workbench size, cutter head configuration, functional modules, etc. according to the actual needs of users, suitable for the personalized production needs of different enterprises, whether it is a small processing factory or a large prefabrication factory, there will be a suitable configuration scheme.

Applications of UNT PIR/PU Air Duct Panel CNC Cutting Machine

Selection suggestions:
Basic model (4-axis standard configuration): Suitable for small-scale processing factories that mainly process rectangular straight ducts, and for the prefabrication requirements of routine engineering projects. It has the highest cost performance and can meet over 80% of the routine duct processing needs.

Upgraded model (5-axis cutter head configuration): Suitable for enterprises that frequently need to process complex components such as irregular ducts, elbows, and trisets. It can complete the processing of complex shapes in one step, expanding the scope of business.

Customized model： For personalized needs such as large-sized plate processing， special material processing， and integration with automated production lines， the workbench size， cutter head combination， and functional modules can be customized to achieve seamless integration with the existing production process of the enterprise.

Operation and Maintenance Recommendations

Operator Training: Operators must undergo systematic training to be familiar with the operation procedures, safety regulations, and programming methods of the equipment. Unauthorized personnel are strictly prohibited from operating the equipment to prevent accidents and equipment damage.
Daily Maintenance: Before each operation, check the transmission system, cutting tools, and electrical system of the equipment. After the operation, clean the equipment surface and guide rails. Regularly replace lubricating oil and wear parts to ensure the equipment is in good operating condition and extends the equipment's service life.
Material Compatibility: When processing boards of different thicknesses and materials, adjust the corresponding cutting speed, tool angle, vacuum suction pressure, etc. to avoid processing quality problems and tool damage caused by improper parameters.
Software Usage: Make full use of the equipment's automatic layout, parametric component library, etc. This can significantly improve production efficiency and material utilization rate. At the same time, regularly update the software version to obtain the latest functions and optimization solutions.
After-sales Support: When the equipment malfunctions, contact the manufacturer's after-sales technical support promptly. Do not attempt to disassemble and repair it yourself to avoid the expansion of the equipment failure. Also, keep the equipment's warranty card, manual, etc., to facilitate subsequent after-sales and maintenance.